before were used in the manufacture of shoes and boots, especially to attach heels and soles. What do they have to do with cigars? And why name your cigar after them?
The answer lies in how a cigar is made. Cigars have rounded closed heads (the end that goes in a smoker’s mouth). The closed head requires a smoker to bite or cut the end of a cigar before he can light it and draw smoke through it. The bitten-off piece is spat onto the floor, where the small slippery lump stains the rug and otherwise annoys the woman of the house. A sloppy bite can loosen the wrapper or otherwise impair the smoking quality of the cigar.
Clever cigarengineers have worked on solving that problem almost as long as men have smoked cigars. Tools to cut the end off were an obvious solution. In 1868 a patent was issued for a pocket-size perforator to make a neat hole-in-the-head. Perforators and various cutting tools have been around ever since, useful gadgets for office workers or a smoker at home, but their two-handed approach to the problem was less practical for the cowboy, ditch digger or other laboring man.
In the 1870s, cigar smoker Edward Mead patented a glass mouthpiece attached directly to each cigar, which he claimed would make it easier to hold the cigar
between the smoker’s lips and do away with the necessity of biting the end.
He didn’t address making the cigar more expensive and dangerously breakable.
No evidence exists they were ever manufactured.
Ribbons weren’t the only things sewn through the head of a cigar. This 1906 letter from a salesman to Noll Cigar Factory, contains an order for 10,000 cigars with the following instruction “each cigar is to have a red silk cord through the head of [the] cigar.”
This was a custom order the cigar maker appears not to have done before: “I [will] send you by mail a box so you can see what I mean.”
The cigar maker is getting only 1¼ cents each, a seemingly low price for the cigar and threading the ribbon. That’s the wholesale price of cigars that sell for 3/5¢.
A selection of early hole-in-head peg-type boxes follows.